Packaging Requirements
Packaging materials required
Bubble wrap
Cable ties
Foam Tubes
Packaging chips
Bicycle box
Packaging tape
Tools required
Allen keys
Adjustable spanner
Need packing supplies? Check out our store
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Use one of our SendSecure boxes
for the best shipping rate or you can find boxes for bikes at most bike stores. The box needs to be large and strong enough to fit the bike and the different parts you will be removing. Or a specialist bike box
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Remove the pedals
by turning the bolt of the right pedal counter-clockwise with your wrench, and vice versa for the left pedal. This is needed so your bike fits within the box
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Shift the bicycle chain
onto the small chain ring and largest rear cog
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Loosen and remove the seat post and seat as a unit
Once removed, re-tighten the seat post bolt so the seat does not fall out. If your bike is older, just unscrew the bolt or nut that is used to keep it in place and lift the seat from the frame
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Time to remove the front wheel
Undo this and then slide the wheel through the brake blocks and set the wheel to one side. Don’t forget to Install and secure plastic end caps over your axles and cassette. Place your wheels into padded wheel bags or wrap with dense foam, bubble wrap
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You will now need to remove the handlebar
Simply remove the bolts from the stem face plate to detach the handlebar, lower the handlebar, turning it vertically so it slides down by your front forks. If you have an older 'quill' system it is easier to remove the handlebars and quill stem as one by simply undoing the stem bolt. After removing the handlebar, rotate the fork and stem so they are facing backwards
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Please wrap your entire frame and fork with dense foam tubing
ecure the foam tubing with cable ties
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Fill the bottom of your box with two inches of foam,
bubble wrap or packaging chips. Then lift the frame and place inside of the box and fill all remaining space around it with packaging chips or bubble wrap
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Secure your box with plenty of packaging tape
Make sure to wrap all seams in three layers of tape and then layer tape 3 times in a vertical and horizontal fashion around the box. You then need to clearly attach the shipping labels to the box
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Shake your bike box or hard case
Listen for rattling or clinging of loose items - if anything is loose, reopen your box, then pad and secure accordingly
Need help? Just click the 'Chat Now' button at the bottom of the page and one of our team will be pleased to help with any questions